Aqua Flow Spas & Repair Aqua Flow Spas& Repair, Inc.
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Custom hot tub covers

Stop paying to heat the outdoors. A waterlogged, heavy, or torn cover wastes energy every month and looks worn-out to renters and guests. We offer on-site measuring, delivery, and removal of your old cover, custom-fit to any make and model. The most common sizes are in stock, custom covers take 7–10 business days, and out-of-state owners are welcome.

Request a Cover Quote

Factory technicians making insulated hot tub covers

Built for Smoky Mountain weather

  • High-density foam insulation
  • Heavy-duty vapor barrier to help prevent waterlogging
  • Internal metal reinforcement for strength & sag resistance
  • We measure on-site, deliver, and haul away the old cover
  • The most common hot tub cover sizes are in stock
  • Special-order or custom-made covers take 7–10 business days

Request a Cover Quote

Tell us about your hot tub and we’ll call you with a quote. It takes about 2 minutes.

  • Made in the USA
  • Custom-fit to any make & model
  • We can measure for you
About you
Please choose one.
Please enter your name.
Please enter a phone number.
Please enter a valid email.
Please enter the address or city.
Hot tub shape

Pick the shape of the top of your spa (the Lucite shell), not the cabinet.

Please pick a shape (choose “Other / Not sure” if unsure).
Size

Measure the top of the spa lip to lip, in inches. Not sure? Check the box below and we’ll measure it for you.

Enter the length in inches (or check “measure for me”).
Enter the width in inches (or check “measure for me”).
Enter a number of inches, or leave blank.

Measuring tip: measure the widest points outside edge to outside edge. For the corner radius, lay a straight edge across the corner and measure the gap to the curve. When in doubt, round down.

Cover thickness / taper

The taper slopes the cover so rain and snow run off. Thicker covers insulate better.

Cover color

Marine-grade vinyl in the most popular colors.

Hot tub with a Mahogany cover (color preview)
Preview: Mahogany — actual vinyl color may vary slightly.

Colors on screen are approximate. We can bring vinyl samples when we measure.

Extras (optional)
Photos & notes
Photos help! You can text photos of your current cover or tub to 865-304-4907.
  • Most common sizes in stock.
  • Custom covers in 7–10 business days.
  • No payment online.
  • We’ll call you with your quote.

Prefer to talk? Call 865-304-4907 · CustomerService@AquaFlowSpas.com